Carr Mill Reservoir is located near St. Helens, Merseyside. It was built to supply water to the Sankey Canal and now provides an important recreational amenity. The reservoir was originally built in 1768. The outlet comprises a tunnel, constructed through the natural ground in a heading, and the valves are at the base of a deep shaft. One valve had failed and the need to restore the system to good working order was confirmed by an inspection in 2018.
It was decided to replace both the original valves, which were in parallel, with four new valves, a guard and a service valve on each pipe. To achieve this without draining the reservoir or building a cofferdam to provide the isolation, Edwards Diving Services designed and built a remotely operated vehicle (ROV), which was introduced via a submerged shaft and tunnel to seal the pipe intake.
Blackhall Engineering Ltd. was then able to remove the old valves from the shaft and replace them safely.